Nicomatic Micro-Flex

Materials
Blue BulletCrimping contact choice -

F1= Tin plated

F2= Gold plated Au 0.15μm

F3= Gold plated Au 0.75μm
Blue BulletConductor - Tin plated copper
Blue BulletInsulator - High temperature thermoplastic
Blue BulletContact - Phosphor bronze
Blue BulletHousing - Thermoplastic with glass fibre Classified UL 94 V0 Black
Blue BulletCable - White polyester classified UL 2643 or 2690
Blue BulletJackscrew - Stainless steel
Blue BulletTermination - Hard acid gold or tin/lead
Electrical
Blue BulletDielectric withstanding voltage - 900Vrms
Blue BulletRated voltage - 300Vrms
Blue BulletCurrent

Individual contact (in isolation)

- at 25°C Tamb. 3.3A max.

- at 85°C Tamb. 2.6A max.

All contacts (simultaneously)

- at 25°C Tamb. 3.0A max.

- at 85°C Tamb. 2.2A max.
Blue BulletWorking Voltage - 240V d.c. or a.c peak
Blue BulletProof Voltage - 360V d.c. or a.c. peak
Blue BulletContact Resistance (after 50 cycles) - 15m Ω
Mechanical
Blue BulletMechanical operations - 500 min
Blue BulletInsertion and withdrawal force (per contact) - 0.6N max. / 0.4N min
Blue BulletRetention force in housing - 19N
Blue BulletTensile strength on cable - 50N
Blue BulletCable length from end to end (min. 60 mm)
Blue BulletShielding option available
Blue BulletMating with male CMM 220 (on pcb or cable)
Blue BulletLeft cable side :

M16 = jackscrew fixing

Other fixing upon request
Environmental (includes CMM220)
Blue BulletClimatic category - 55/125/56
Blue BulletVibration severity (General) - 10Hz, 2000Hz 0.75mm/98m/Sz (10gn) duration 6h.
Blue BulletVibration severity (Additional) - 13.3Hz to 2000Hz random with superimposed sinusoids, duration 15 min each of 4 planes.
Blue BulletNo intermittancies measured when using an H.S.L.I. (High Speed Logic Interupt) detector with a trip threshold of 2nsBump severity - 390m/Sz (40gn) 4000 ± 10 bumps
Blue BulletShock severity - 981m/Sz (100gn), for 6msAcceleration severity - 490m/Sz (50gn)
Blue BulletOperating temperature (flat cable) -

Polyester cable - -55°C to +105°C

PEN cable - -55°C to +200°C

Polyimide cable - -60°C to +260°C
Blue BulletHigh quality of Crimp : gas tight
Blue BulletUL flame rating

Housings UL94V0

Cable UL2643/2690
Contact Arrangement
Blue BulletFrom 04 to 60 contacts                                
Nicomatic Micro-flex

A very innovative new solution for Mil Aero Applications.

With more and more printed ink and flex pcb circuits being used in Mil/Aero applications, Nicomatic now offers Micro-Flex.

Thanks to their double know-how in both crimp connectors and CMM 2mm microconnector developments, Nicomatic has produced an innovative new connector/flex harness solution aimed at card-to-flex connections.

This new "two in one technology" ensures a high mechanical link and electrical continuity between 2mm pitch CMM micro-connectors and flat conductor Crimpflex technology.

One of the major advantages is a small 2mm pitch that allows the reduction of space, but there is also a lower weight feature that enables replacement of  the discrete wires and bulky cables still very present in avionics equipment. Nicomatic is able to reduce up to 30% weight with a solution that is thinner and lighter than a traditional cable.

Nicomatic Micro-flex hand


This system is available in single or double rows of up to 60 contacts and with latching or stainless fixing hardware to ensure secure connection under high vibration environments.

Specialised polymide insulation tape materials can handle high temperature requirements to 125°C and above. The Microflex technology is a cost effective solution compared to other cable technologies and connection systems and offers the reliability required for MIL/Aero applications. Moreover, the assembly process is superior in terms of crimping and insertion speed.

Compared to crimping individual round wires, the crimping process that Nicomatic has developed is simultaneous for multiple contacts. The flat cable is crimped in one single operation and then the housing is assembled seperately. This beats the normal 'poke home' contact-by-contact insertion into the housing, which is a much slower process.

Nicomatic Micro-flex 2

Nicomatic micro-flex datasheetClick here to download the Nicomatic micro-flex datasheet 


Features and benefits
Blue BulletBoard to board, board to wire with 4 to 60 contacts
Blue BulletMating with male CMM 220 cable or PCB micro connectors
Blue Bullet2mm pitch contact, 2 rows
Blue BulletJackscrew fixing hardware
Blue BulletVibration resistance MIL-DTL-55302F level
Blue BulletMultiple mounting options
Blue BulletSaves up to 30% weight vs wire cables
Blue BulletSecure interconnection: jackscrew fixing
Blue BulletVibration resistance for harsh environments
Blue BulletBased on proven technologies: Crimpflex® & CMM
Blue BulletCost effective and short lead time



FURTHER INFORMATION
Blue Bullet Need help choosing the right Micro-flex connector for your application? 
Blue Bullet Require detailed specifications, prices and availability?
Just complete our Please Call Me! contact form, and we will be in contact as soon as possible with an answer.
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