Cable Harnesses

Cable Harness Definition

Cable HarnessCable assemblies are available from In2Connect. According to Wikipedia, a cable harness; also known as a wiring harness, cable assembly, wiring assembly or wiring loom; is a bundle of cables and/or wires used to transmit data/control signals or operating currents. The individual cables are bound together by clamps, cable ties, cable lacing, sleeves, electrical tape, conduit, expandable polystyrene tubing, etc.

Commonly used throughout industry, custom cable assemblies provide several advantages over loose wires and cables. Most aircraft, automobiles and spacecraft will use wire harnesses, to secure and protect wires and cables against the adverse effects of vibrations, abrasions, and moisture. From the most complicated industrial or military electrical/fibre optic hybrid harness to the simplest computer interconnect assembly like RJ45 to RJ45, wiring harnesses optimise space and installation time.

In2Connect have over 50 years experience in advising on specification and design of high performance cable harnesses to solve customers' specific interconnect problems. To add value to our connector offering we can supply UK manufactured, 100% tested, labelled and bagged cable assemblies and will supply to the exact length required. EMC protection and optical fibres can be built into cable assemblies for use in military, aerospace, industrial, medical, data network and consumer applications. We have supplied radio communication cables to a major European defence force for both base stations and satellite uplinks.

We are able to convert any of our connector products into cost-effective, QUALITY, cable assemblies ~ connector to connector, connector to open end, over moulded assembly or panel to almost anything, saving you TIME plus the cash outlay in expensive hand or automatic machinery or materials.

For medium/high volume batches our Eastern European or Far East partners can provide fast and reliable manufacture to ensure ongoing cost effectiveness..............

There are obvious cost benefits when manufacturing products in countries with lower labour costs than those prevalent in more developed countries like the UK. Notwithstanding, unless you are accustomed to international trade, import logistics, excise duties and VAT at point of entry and dealing with unproven suppliers, it may not seem a sensible option. In2Connect has long developed links with reputable offshore manufacturing partners and thus can control quality and logistics for you.


 Cable Harness                                            Cable HarnessCable Harness

  Our capabilities include:
Blue Bullet IDC, cost effective, mass terminated, flat cable assembly
Blue Bullet Soldered or crimped multipin contact connector types
Blue Bullet Coaxial/Triaxial connector types
Blue Bullet Screened/unscreened cabling types
Blue Bullet Optical Fibre or composite copper/fibre assemblies
Blue Bullet Individual wire assembly (e.g. single equipment wires to BSG210)
Blue Bullet Back potting of connectors for added protection
Blue Bullet Crimped, soldered and laced wiring harnesses on loom boards
Blue Bullet Automatic wire 'cut to length' and strip
Blue Bullet Hand or semi-auto assembly of harnesses
Blue Bullet Quick response
Blue Bullet 100% testing

Cable Harness

In2Connect can support you throughout your project ~ from an early design stage, advising on selection of connectors, cables and accessories ~ through prototype to full production.

As well as Military harnesses we can supply assemblies containing both copper cores and optical fibres using either expanded beam or physical contact fibre connectors based on MIL-C 38999 shell.

Soldering MIL connector Military Cable Assembly 4 Military Assembly 1 Miltary cable assembly 3 Triax assembly Miltary Cable Assembly 2 MIL-C 26482 cable end Bulk Cables Back panel wiring WP20 cable harness

Outsourcing your harness build can get you from design to point of sale far more efficiently with a truly "plug and play" solution from a specialist sub-contract company.


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In2Connect UK Ltd | Unit 5 Home Farm | Petersfield Rd | Ropley | Hampshire | SO24 0EF | UK | Tel:+44(0)1962 773004 | Fax:+44(0)1962 600034

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