Male Card edge Connectors 0.100" and 0.156"

Male CardedgeSullins' Double-row Male Edgecard Connector series Features 0.100" or 0.156" contact centerlines. These edgecards boast gold-plated contacts to ensure performance in high-reliability/high-cycle applications

Overview

Sullins Connector Solutions now produce a comprehensive series of male edgecard connectors designed to simulate 0.062" Male Cardedge(1.58 mm) thick daughtercards. The parts provide engineers and assemblers with a durable 0.100" (2.54 mm) or 0.156" (3.96) spacing interconnect system when mated with a Sullins or comparable female edgecard. The double-row connectors notably feature phosphor bronze gold-plated contact fingers that can eliminate the need for gold plated fingers on the daughtercard. Supplied in dip solder, straight, or right angle for through hole, and card-extender for straddle mount terminations; they facilitate optimal design flexibility while ensuring robust and reliable connections in high-temperature applications. Materials are UL94V-0 rated. These parts are available with a choice of PBT or Nylon 9T insulators. The series features an operating temperature range of -65 degrees C to +150 degrees C, and a processing temperature of 260 degrees C peak.

Key Features

Features

Blue Bullet Self wiping full length male contacts ~ spacing: 0.100" and 0.156" 
Blue Bullet 4/8 to 60/120 position edge card connectors in 0.100"
  4/8 to 40/80 position edge card connectors in 0.156"
Blue Bullet Double sided 
Blue Bullet A variety of PCB edge contacts including Dip solder, Wire wrap, Right angled and Card extender
Blue Bullet Choice of mounting configurations
Blue Bullet Various contact plating thickness options, selective or fully plated
Blue Bullet 0.540" (13.72mm) insulator height
Blue Bullet Compatible with 0.431" or 0.610" insulator height card edges
Blue Bullet Mates in place of 0.062" (1.57mm) PCB
Blue Bullet Consult In2Connect for other contact centres
   

Specifications

Electrical
Blue Bullet

Contact Current rating: 3A Maximum

Blue Bullet

Dielectric withstand voltage:

   0.100" centres 600V DC
 

0.156" centres 1800V DC

Blue Bullet  Contact resistance: 30 milli Ohm Sign Max @ rated  current
Blue Bullet

Insulation Resistance:

   5000 Mega Ohm
 
Mechanical
Blue Bullet  Contact forces: (per MIL-C-21097C using a 1.58mm steel test blade).
Blue Bullet  Board insertion force: - 16oz. max per   contact pair.
Blue Bullet  Board withdrawal force: - 1 oz.min per contact pair.
Blue Bullet  Mechanical operations: - 500 Min.
 
Environment
Blue Bullet

Working temperature: 

   Valox PBT: -60 to +125 C
   Ryton PPS: -65 to + 150 C 
   PA9T: -65 to + 150 C
 

PPS + Beryllium Copper: -65 to +200 C

 
Materials
Blue Bullet

Mouldings: 

  Valox glass reinforced PBT - UL 94 V-0, UL 94 5VA
  Ryton R-4 spaces, fibreglass reinforced PPS- UL 94 V-0, UL 94 5VA
  PA9T - High temperature Polyamide
Blue Bullet

Contacts:

   Phosphor Bronze (standard contact): -65 to +125 C
   Beryllium Copper (available on all styles): -65 to +150 C
Blue Bullet

Contact plating: 

   Generally per MIL-G-45204 or equivalent
   Fully plated 0.000010" gold over nickel
   Fully plated 0.000030" gold over nickel
   Fully plated 0.000010" gold, tinned tails
   Fully plated 0.000030" gold, tinned tails
Blue Bullet

Solderability:

   Meets MIL-STD-202, Method 108 
   
  Registered Trademarks
  Wire wrap is a registered trademark of Gardner Denver Corp.
  Valox: Sabic Innovative Plastics
  Ryton is a registered trademark of Phillips66

 

Applications

Male card edge connectorsThese male edgecard connectors are ideally suited for use in an array of high-temperature, high-cycle life applications where circuit connection of PCBs or wire harnesses to 0.062" daughtercards are required. They are most commonly specified for use in test and burn-in ovens, along with communication systems, process control, medical equipment, instrumentation, and automotive R&D. These connectorss can also be configured as a test cable for a PCB in the absence of a daughtercard. 

Connectors with 0.100" centerlines are offered with from 4 to 60 contact positions, while 0.156" centerline devices may be ordered with from 4 to 40 contact positions.  The parts' phosphor bronze contacts are provided standard with 10µ" or 30µ" overall gold over 50µ" nickel.  Tail options include 100µ" pure tin or 5µ" gold.  Additional specifications include a current rating of 3 Amps per contact, and an insulation resistance of 5,000 Megaohms minimum at 125 VDC.  They may be ordered with tail (contact) lengths ranging from 0.100" (2.54mm) to 0.560 (14.22mm), and with or without mounting ears.

Downloads

Sullins Click here to get Male Edgecard connector data
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PCB Edgecard Connectors

 (23186 KB)

Sullins Connector Solutions Edgecard Catalogue 2012

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 (2074 KB)

Sullins high density edgecard connectors .039" and .050"

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McMurdo Edge Card Connector

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EDAC Cardedge Prochure

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EDAC 0.050" Edge Cards

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 (1756 KB)

EDAC 0.100" Edge Cards

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 (274 KB)

EDAC 0.125" Edge Cards

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 (354 KB)

EDAC 0.150" Edge Cards

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 (2252 KB)

EDAC 0.156" Edge Cards

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 (184 KB)

EDAC 0.200" Edge Cards

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