High Temperature Headers and Edgecards

High Temp
Sullins Connector Solutions now offers Hi-Temp Headers and Card Edge Connectors
Devices available to support operating temperatures from -65 Degrees C to +250 Degrees C


High Temp

Sullins Connector Solutions full series of RoHS compliant, Hi-Temp dual-row card edge connectors support an operating temperature range of -65 degrees C to +250 degrees C for demanding thermal applications, and are available in 0.039" (1.0 mm), 0.050" (1.27 mm), 0.100" (2.54 mm), 0.125" (3.18 mm) and 0.156 (3.96 mm) contact centreline versions with 2 to 120pins per row. Engineered to provide unparalleled design flexibility and manufacturing efficiency, parts may be ordered in dip solder, wire wrap, right angle bend, and card extender termination styles, as well as in straight and right angle plated through hole (PTH) and surface mount (SMT) versions. Available mounting styles include clearance holes, flush mounting, threaded inserts, straddle mount, float mount, side mounting and open card slot. Contact plating options include full gold, selective gold and pure tin. Body moulding materials are UL94V-0 rated and withstand reflow processes up to 260 degrees C peak for 120 seconds max.

Key Features


Blue Bullet Full-bellows contacts ~ spacing: 0.050", 0.100", 0.125", 0.150", 0.156" (these contacts allow secondary current paths for greater electrical reliability)
Blue Bullet 2/4 to 120/240 position edge card connectors
Blue Bullet Single or double sided card edge connectors
Blue Bullet A variety of PCB edge contact tails
Blue Bullet Choice of mounting configurations
Blue Bullet Low insertion force edgecard connectors available
Blue Bullet Various contact plating thickness options, selective or fully plated
Blue Bullet Burn-in High Temperature edge card connector options
Blue Bullet High and Low body edge card connector profiles
Blue Bullet Separately ordered polarising keys
Blue Bullet 'Custom' PCB edgecard connector production


Blue Bullet

Contact Current rating: 1-5A percontact

Blue Bullet

Operating/Dielectric withstand voltages:

   0.039" centres 225/675V AC
   0.050" centres 300/900V AC
   0.100" centres 700/2100V AC
   0.125" centres 750/2250V AC
   0.150" centres 850/2550V AC

0.156" centres 950/2550V AC

Blue Bullet  Contact resistance: 30 milli Ohm Sign Max @ rated  current
Blue Bullet

Insulation Resistance:

   5000 Mega Ohm
Blue Bullet  Contact forces: (per MIL-C-21097C using a 1.58mm steel test blade).
   Board insertion force: - 16oz. max per    contact pair.
   Board withdrawal force: - 1 oz.min per contact  pair.
Blue Bullet  Mechanical operations: - 500 Min.
Blue Bullet

Working temperature: 

   Valox PBT: -60 to +130 C
   Ryton PPS: -65 to + 200/220 C (hi-temp)
   PA9T: -65 to + 130 C 

RTP PEEK: -65 to +250 C (hi-temp range)

Blue Bullet  Solvent resistance: Perchloroethylene, Freon  113, Freon 11, Trichloroethylene
Blue Bullet


   Valox glass reinforced PBT - UL 94 V-0, UL  94 5VA
   Ryton R-4 spaces, fibreglass reinforced PPS-  UL 94 V-0, UL 94 5VA
   PA9T - High temperature Polyamide

Glass and mineral filled PPS - UL 94 V-0 RTP PEEK - UL 94 V-0

Blue Bullet


   Phosphor Bronze (standard contact): -65 to  +125 C
   Beryllium Copper (available most styles): -65 to +150 C
   Spinodal (available dip solder and economy  eyelet): -65 to +200 C

Beryllium Nickel (Special): -65 to +300 C

Blue Bullet

Contact plating: All have 50 micron inch nickel underplate

   Generally per MIL-G-45204 or equivalent
   Fully plated 0.000010" gold over nickel
   Fully plated 0.000030" gold over nickel
   Selectively plated 0.000010/15" gold over    nickel with tinned tails
   Selectively plated 0.000030" gold over nickel  with tinned tails

Custom plating

Blue Bullet


   Meets MIL-STD-202, Method 108 (For high  tin  content solder in hi-temp solder  applications  contact sales!).
  Registered Trademarks
  RTP PEEK is a registered trademark of RTP Company
  Wire wrap is a registered trademark of Gardner Denver Corp.
  Valox: Sabic Innovative Plastics
  Ryton is a registered trademark of Phillips66
  Spinodal: Ametek



Intended for use in high-density applications in where board spacing and total weight are factors, Sullins' Hi-Temp card edge connectors are ideal in a wide array of consumer, industrial, and commercial applications. They are most frequently used in test and burn-in oven facilities, electronic component testing, communication equipment, medical equipment instrumentation, power converters and power supplies, along with aerospace and automotive systems and products.

The Hi-Temp card edge connectors feature a current rating of from 1 A to 3 A maximum per contact. Dual-row card edge connectors are offered with from 2 to 120 contacts per row. These devices are supplied with full gold or selective gold plating options. These parts also boast a high mating cycle of 500 cycles minimum.


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